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MAKING YOUR OWN YARD GREETING SIGNS 4/16/09
This article has to do with making your own yard greeting signs yourself. From materials, cutting, painting, and suitable staking techniques to display the signs in the ground. This article does NOT pertain to pre-made signs.
 
  WOOD Requires to be weatherproof or waterproof wood. Marine MDF, MDO, treated, etc.
    1. Pros: Durable, readily accessible, relatively cost effective.
    2. Cons: Heavy
    3. Cost Factors:
    4. Cutting: Any appropriate product that can cut wood.
    5. Painting: Any suitable exterior wood paint.
    6. Staking / Displaying: Cowrods are a great way to stake these signs.  Larger signs will require large rebar or a T-bar, that can be fastened using metal pieces used to hold conduit on walls.
Note: 1) Hardware that you use to adhere a padlock works great.  You can 'close' the hardware on the rebar and put a pin it in to secure. 2) If you must screw anything onto a wooden sign, be sure to screw from front to back to prevent 'splintering' of the wood on the front of your sign, OR predrill your holes before placing screws.
   
  COROPLAST
What is coroplast? It is an abbreviated word for Corrugated Plastic. Available in thicknesses from 2mm to 12mm.
    1. Pros: Very light weight, weatherproof!
    2. Cons: Finding a suitable paint that will adhere to the coroplast, finding something to cut out coroplast sheets, larger signs require thicker coroplast for rigidty.
    3. Cost Factors: 4x8' 4mm sheet of coroplast can vary from $9.00 to $25.00. It pays to shop around, find a local supply of plastic products versus buying from a sign shop.
    4. Cutting: Cutting coroplast can be a little difficult, until you find a technique that suits you. Using a box cutter or utility knife is noted that it frequently causes blisters and hand cramps, but can be done. Several suggest a utility knife by Lenox. Some also suggest the use of a jigsaw or scroll saw. Additionally, some individuals like to lightly sand the edges to 'soften' them.
    5. Painting:
    
a. Finding paint (or suitable material) that will stick to coroplast can be difficult. Paint suggestions such as 1spot, Krylon Fusion, or frogjuice has been recommended since it tends to "bond" to the coroplast versus other paint that sits on the coroplast and has a tendency to peel. Also a clear spray over the finished graphic is also recommended, such as a product called clear frogjuice or spray from clearstarcorp.com. Some individuals have suggested to lightly sand the surface of the coroplast and put a base primer on to help the paint 'stick'.
    
b. Ideally a pre-printed vinyl graphic can be adhered. Also vinyl cutouts can be adhered. You can either use professional equipment like a vinyl cutter to cut out the vinyl pieces/shapes or scissors. (To adhere vinyl, look for an article on how to adhere vinyl to coroplast.)
    6. Staking / Displaying: 5/16" steel rods for smaller signs, they slide right up into the channel of the coroplast.  Up to rebar or a T-bar for larger signs. Larger rebar will need to be fastened with conduit fittings and nuts and bolts.  Some larger signs may need to be tethered on windy days.
Note: Hardware that you use to adhere a padlock works great.  You can 'close' the hardware on the rebar and put a pin it in to secure.
   
  Expanded PVC
What is Expanded PVC?  Manufacturing names of Sintra or Komotex. It is rigid PVC Foam Board, at half the weight of typical PVC product. Available in thicknesses from 1mm to 19mm.
    1. Pros: Durable. Weatherproof. Lightweight depending on thickness, when compared to wood of same thickness.
    2. Cons: None known other then price factor. Thicker the PVC Board, more the cost. All relative thou, since durable and long lasting. Larger signs require thicker PVC for rigidity.  Larger display signs can break (storks, etc.) and require some gentle handling.  To prevent breakage, thicker PVC is recommended.
    3. Cost Factors: Similar to that of wood products, more then coroplast.
    4. Cutting: Any appropriate product that can cut wood, can also cut PVC/Sintra. Thinner pieces can also be cut with a utility knife.
    5. Painting: Most products that can be used on wood, can also be used on PVC including Vinyls and Acrylic Lacquers. And Primers are not recommended.
    6. Staking / Displaying:  Cowrods are a great way to stake these signs.  Larger signs will require large rebar or a T-bar, that can be fastened using metal pieces used to hold conduit on walls.
   
  SEND IN YOUR OWN MATERIAL SUGGESTIONS
   
  TIP: When designing your own yard greetings.  A couple of factors you must consider.  One, how large you must make the sign in order to see it from the street.  And two, how/where are you going to store them.  You might want to consider the size to make something by how big a rubbermaid container is, that they can fit in, or other similar storage.
   
  TIP #2: Be sure to mark your signs.  Either with a paint pen, permanent marker, or pre-printed labels.  Then clear coating over the PROPERTY OF: so it cannot be easily removed.  Also a branding iron works great on some materials, or a custom stamp used with a paint instead of ink! (These are just two manufacturer suggestions, please search the internet for your own special needs).
   
  Tracing / Cutting Tip: Making sure that each piece is similar to all the others can be a little difficult.  Try making a wooden template (no matter what material your final product is made out of).  And use the wooden template to trace an outline on your sign material to cut out.  You can store your wooden template, so if you ever have to replace a sign it will always be available.
   
  Staking Tip: Make sure your signs are secure in the wind.  A technique is to slightly bend the cowrod or similar rod over into a pre-drilled hole or back into the coroplast on the top.
   
 
 
 
 
This article is updated as information is acquired either from the message boards (the forums), or personal experiences. Sharing your personal experiences is always welcome. We all had to start somewhere.
 
KEYWORDS: Making, Manufacturing, Producing, Yard greetings, Yard Cards, Yard Art, Lawn Greetings, Stork Greetings, Birth Announcements, making your own, how to make your own.
 


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